Next Generation Power Semiconductors - Commitment to GaN / SiC Development - |Sanken Electric

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Next Generation Power Semiconductors:  Sanken's Commitment to GaN/SiC Development

      Contents


1. Next Generation Power Semiconductors: What is GaN / SiC?

GaN / SiC with excellent characteristics

- History of Semiconductors - From germanium to silicon
History of semiconductors began around 1950 with the introduction of the point contact germanium transistor, later shifting to the use of silicon which has become commonly used due to its excellent characteristic.

Silicon semiconductor products have evolved over time, with the creation of high precision semiconductor manufacturing equipments and the optimization of device configuration and wafer process. This contributed to the development of miniaturized and high performance electronic products which have become a major part in our daily lives.

-The Future- Next Generation Power Semiconductors GaN SiC
In recent years, GaN (gallium nitride) and SiC (silicon Carbide) based semiconductors called the "Next Generation Power Semiconductors"have been receiving much attention.
Compared to silicon, GaN and SiC have a wider band gap (Si:1.1, SiC:3.3, GaN:3.4), and therefore it is also called "Wide Band Gap Semiconductors".
Comparing the material properties, the figure of merit (εμeEc3) of SiC is 440 times greater, and GaN is 1130 times than that of Silicon.
To fully utilize this material, development in the area of peripheral technology is currently underway. A more compact and highly efficient equipment can be created, by replacing conventional Si(Silicon) semiconductors with a GaN or SiC based new generation power semiconductor.
The next generation power semiconductors are expected to open up a new field of opportunities for electronic equipments.

What if silicon devices are replaced by SiC devices?

Since SiC devices have significantly lower loss compared to silicon devices,
replacing your power semiconductor with SiC devices can drastically reduce the size of your equipment.

Ranges of Silicon/SiC/GaN devices

SiC
In a SiC, half of the silicon material is replaced with carbon. By combining carbon, it allows a robust crystalline figure to be created, thus having a more precise and stable crystal compared to silicon.
Therefore, critical electric field for breakdown is higher by one order of magnitude, and can create an extremely thin active layer.
This enables a low loss, high breakdown voltage device to be created, compared to conventional silicon devices.
⇒SiC device has an advantage in high breakdown voltage/ high power applications, such as in motor drive applications.

GaN
On the other hand, GaN shows more connective stability, and has an even higher critical electric field for breakdown than SiC.
Today, forming a GaN active layer on silicon substrate has become the standard.
Therefore, although GaN does not have as much ability to withstand high breakdown voltage when compared to SiC, it is suited for compact, high frequency applications.
⇒GaN device has the advantage in compact, high frequency applications, such as in switching power supply.

2. History of Sanken Electric's Next Generation Power Semiconductor Development

As a semiconductor manufacturer with more than 60 years of history since its establishment, Sanken Electric has been involved in the development of the next generation power semiconductors before year 2000.

The origin of Sanken Electric's GaN power devices trace to the blue LED Si substrate technology. Sanken was the first in the industry to develop InGaN on Silicon LED (Patented by Sanken Electric), a gallium nitride compound mixed with indium on a silicon substrate. This has contributed to making a low cost blue LEDs possible.
From 2002, with support from NEDO, Sanken has begun development of power devices, and from 2004, Sanken has announced the results of their efforts, in various fields from high breakdown voltage devices, to applications of motor and power supply units.

Regarding SiCs, Sanken has been involved in NEDO's next generation power electronics technical development project from 2009, while working in parallel with development of SiCs, and the introduction of power supply applications. 
Mass production of SiC SBD began in Dec, 2013.
NEDO: New Energy and Industrial Technology Development Organization

3. SiC Devices: SiC-SBD / SiC-MOSFET

Mass production of SiC-SBD (First Generation) from Dec, 2013
Trench structure SiC-MOSFET currently in development. Mass production planned in Spring 2018.

Features

■ Improve efficiency of the power supply with low recovery loss characteristic of SiC-SBD
■ Low resistance, high speed switching SiC-MOSFET realizes a compact and highly efficient power supply
■ No thermal runway due to increased current during high temperature, therefore maintaining stable switching

Product Specifications

■ SiC-SBD

Part NumberPackageVRSM(V)IF(A)VF(V)ApplicationStatus
FMCA-11065 TO-220F 650 10 1.5 Air conditioner, Refrigerator, High-performance server, etc. Available
FMCA-22065 TO-220F 650 20 1.5 Air conditioner, Refrigerator, High-performance server, etc. Available
CTCA-42065 TO3P 650 20 1.5 Air conditioner, Refrigerator, High-performance server, etc. In Development
CTCB-310K2 TO3P 1200 10 1.5 Charger for EV, etc In Development
CTCB-320K2 TO3P 1200 20 1.5 Charger for EV, etc In Development

■ SiC-MOSFET

Part No. in developmentPackageIntegrated SiC-SBDVDSS(V)ID(A)RDS(mΩ)VGS(V)VSD(V)ApplicationStatus
MSA15K2 TO3P No 1200 15 130 20 6.0 High-performance server, etc In Development
MSA15K2D TO3P Yes 1200 15 130 20 1.7 High-performance server, etc In Development
MSA50K2 TO3P No 1200 50 40 20 6.0 High-performance server, etc In Development
MSA50K2D TO3P Yes 1200 50 40 20 2.8 High-performance server, etc In Development

Forward Characteristics of SiC-SBD (650V/10A Product)


Topic   - SiC wafers are translucent -


Unlike silicon, SiC wafers are translucent
Sanken Electric's logo is visible through an unprocessed SiC wafer.
By constituting various electrodes, a device with performance of diode and MOSFET can be created on a SiC substrate.

4. GaN Device: GaN transistor with built in driver (Research and development stage)

High performance and easy to use
Suited for creating a compact and energy saving power supply.

Features

■ Normally-off GaN transistor and gate driver IC built in to a single package
■ Realizes ultra fast operation with the 5V logic level power supply and input signal
■ Adoption of a compact, low height package with low parasitic inductance
■ 600V, 10A / 20A product lineup currently in development

Product Specifications

Part NumberVDSS(V)ID(A)Ron(DS)(mΩ)PackageApplicationStatus
DGF6010 600 10 100 8mm × 8mm × 0.85mm
QFN type
Power supply for servers
Power conditioners,
Digitally controlled power supply,
Wireless power supply system,
and other power supply units
In Development
DGF6020 600 20 50

Half bridge board for GaN switch evaluation

Both the high-side and low-side of the half-bridge circuit is equipped with an isolator. High voltage, high current switch evaluation is possible by inputting a logic signal with a microcomputer, etc

Board NumberVDSS(V)ID(A)ElementConfiguration, etc
QFN8-HB2-1S 600 10 1 × 2 FR4 1.6mm 2 layers
Cu Thickness 70um
40.35mm × 74.5mm
QFN8-HB2-1D 600 20 2 × 2
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